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Self Cleaning Filters


Self Cleaning Filters

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Advantages of the Self Cleaning Filter

  • System does not have to be shut down to clean the element.
  • Operator does not come into contact with the fluid.
  • Fluid does not come into contact with the air.
  • No cartridges or bags to replace allows for a cleaner, safer work environment.
  • No fluid loss during cleaning.
  • Vertical Exit model allows virtually no product loss at end of batch.
  • Works well on high viscosity fluids.
  • Can be fully automated to eliminate operator involvement.
  • Pneumatically operated units available for hazardous environments.
  • Trolley System permits one unit to be used on multiple lines.
  • All products are manufactured under ISO 9001 Quality Assurance Standards.
  • All products fully meet the requirements of the "Buy American Act".

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  • Typical Applications

    Self Cleaning Filters are used in a wide variety of industries. These filters are often used to protect downstream equipment from debris. Self Cleaning Filters are also valuable in removing debris from liquids prior to use, or reclaiming valuable solids. We offer below a selection of applications that are currently using Airpel Self Cleaning Filters successfully.

  • Adhesives
  • Breweries
  • Chemicals
  • Chocolate
  • Cooking Oils
  • Cooling Lines
  • Effluent
  • Fuel Oil
  • HVAC Water
  • Inks
  • Irrigation Systems
  • Lacquers
  • Liquid Fertilizers
  • Liquid Sugar
  • Paints, Stains, Varnishes
  • Palm Oil
  • Pulp & Paper
  • Petro Chemicals
  • Printing
  • Recycling Water
  • Resins
  • River & Sea Water
  • Spray Nozzle Protection
  • Vegetable Oil
  • Wash Water
  • Waxes
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    Cleaning Blades & Elements


     
    Diagram showing debris on the wedgewire element and the action of the cleaning blades.
    Flow is from the outside of the element to the inside. This eliminates the possibility of debris passing into the clean side of the liquid flow. Element is rotated either manually by a handle or automatically by a motor (electric or pneumatic). The element rotates against two stationary blades and debris is lifted from the element and deposited in the sump area.

    The debris can then be removed periodically by opening the manual or automated dump valve located at the bottom of the Airpel Self Cleaning Filter.

    Debris is flushed by line pressure.

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    Quick Release Operation

    Diagram showing the quick release blade arrangement.
    It is a simple operation to remove the blades and element from an Airpel Self Cleaning Filter.

    To remove the scraper blades:
    Twist the quick release rod until the locking pin aligns with the slot in the end plate and then pull the rod axially to remove it. The blade is no longer held in place by the tension of the quick release rod. Be prepared to lift out the blade and remove it safely. (Blades are sharp!)

    To remove the element:
    Remove the two lock nuts on the ends of the rod struts and withdraw the end plate assembly and spacer disc. Lift out the element.

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    Specifications

    Standard Pressure Cast Iron Stainless Steel
    Head Cast Iron
    ASTM A48/76 Class 35
    Cast Stainless Steel
    ASTM A351 CF8M
    BowlStainless Steel
    SAE Grade 316S31
    Stainless Steel
    SAE Grade 316S31
    Vee ClampStainless SteelStainless Steel
    Drive Shaft AssemblyStainless Steel
    SAE Grade 316
    Stainless Steel
    SAE Grade 316
    ElementStainless Steel
    SAE Grade 316L
    Stainless Steel
    SAE Grade 316L
    Scraper BladesStainless Steel
    SAE Grade 301 and 316
    Stainless Steel
    SAE Grade 301 and 316
    Rod Struts & Quick Release RodsStainless Steel
    SAE Grade 316S11
    Stainless Steel
    SAE Grade 316S11
    End Plate AssemblyStainless Steel
    SAE Grade 316S31
    Stainess Steel
    SAE Grade 316S31
    Drain PlugBrass
    BS 2872 CZ122
    Stainless Steel
    ASTM A351 CF8M
    Element SealPTFE Encapsulated VitonPTFE Encapsulated Viton
    Seals (as standard)Nitrile
    (-31°F to +248°F)
    Viton (-4°F to +392°F)
    Max. Working Pressure200 psig at 212°F200 psig at 212°F

    Note: 1) Working pressures may be slightly lower than stated above when operating temperature exceeds 212°F. 2) Other seal materials are available by special order.

    High Pressure &
    Vertical Exit
    Cast Iron
    (No Vertical Exit)
    Cast SteelStainless Steel
    Body and CoverCast Iron
    ASTM A48/76 Class 35
    Cast Steel
    ASTM A216 Grade WCB
    Cast Stainless Steel
    ASTM A351 CF8M
    Drive Shaft AssemblyStainless Steel
    SAE Grade 316
    Stainless Steel
    SAE Grade 316
    Stainless Steel
    SAE Grade 316
    ElementStainless Steel
    SAE Grade 316L
    Stainless Steel
    SAE Grade 316L
    Stainless Steel
    SAE Grade 316L
    Scraper BladesStainless Steel
    SAE Grade 301 and 316
    Stainless Steel
    SAE Grade 301 and 316
    Stainless Steel
    SAE Grade 301 and 316
    Rod Struts & Quick Release RodsStainless Steel
    SAE Grade 316S11
    Stainless Steel
    SAE Grade 316S11
    Stainless Steel
    SAE Grade 316S11
    End Plate AssemblyStainless Steel
    SAE Grade 316S31
    Stainless Steel
    SAE Grade 316S31
    Stainless Steel
    SAE Grade 316S31
    Drain PlugBrass
    BS 2872 CZ122
    Stainless Steel ASTM A351 CF8MStainless Steel ASTM A351 CF8M
    Element SealPTFE Encapsulated VitonPTFE Encapsulated VitonPTFE Encapsulated Viton
    Seals (as standard)Nitrile
    (-31°F to +248°F)
    Nitrile
    (-31°F to +248°F)
    Viton
    (-4°F to +392°F)
    Max. Working Pressure290 psig at 212°F580 psig at 212°F580 psig at 212°F

    Note: 1) 2 inch High Pressure and Vertical Exit supplied with studs in the flange. 2) Other seal materials are available by special order. 3) Working pressures may be slightly lower than stated above when operating temp. exceeds 212°F. 4) Other construction materials are available by special order i.e. Hastalloy, Monel, etc.

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    Automation Options

    Diagram showing the Automated Self Cleaning Filter.
    The Airpel fully automated Self Cleaning Filter allows for stand alone, low maintenance processing of liquids. Filters can be fully automated or supplied with a continuously running motor only (electric or pneumatic).

    Fully electrically automated packages include a control panel, an electric motor to rotate the element, a differential pressure switch, and an actuated dump valve. These packages are delivered fully wired, tested, and ready for connection to a power source.

    There are two choices of control panels, the Series A and Series B. Both control panels operate the cleaning motor and dump valve in response to signals from the differential pressure switch, manual push buttons, or (Series A only) internal timers. Series A allows the cleaning motor and the dump valve to operate independently of one another. Series B simultaneously turns on the cleaning motor and the dump valve. The dump valve is a reinforced PTFE seat ball valve actuated by an electric motor/speed reduction gearbox.

    The cleaning motor is either 3 phase or single phase AC, and is attached to a helical gear speed reduction box. The standard output speed of the motor is 17 rpm. It is environmentally protected to IP65 (NEMA 4). Complete motor specifications are found in the Installation Manual. Optional NEMA 7 electric motors for zoned areas must have the control panel located outside of the zoned area.

    Pneumatic controls are also available and include a pneumatic control panel, pneumatic motor, pneumatic differential pressure switch, and a pneumatic dump valve. There are NO electrical parts in the pneumatic control system, making it a good choice for zoned areas. A 5/16 inch air line is connected by the user to supply air to the control panel. Cleaning motor and dump valve operate simultaneously in pneumatics. Internal timers allow for adjustment of the length of time the motor runs and the dump valve remains open.

    Automated filters from 1-1/4" thru 2" size are provided with a 1" NPT dump valve, filters from 3" thru 6" size have a 2" NPT dump valve, and fabricated filters from 8" thru 12" have a 2-1/2" NPT dump valve.

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